
Tesla vehicles are renowned for their innovation, sustainability, and cutting-edge technology. From industry-leading battery range to advanced driver assistance systems, owning a Tesla represents a leap into the future of driving. But like any high-performance machine, Teslas are not immune to wear and tear.
When buying a Tesla or any electric vehicle, it’s important to conduct thorough research and consider all aspects of ownership, as buying an EV is a significant decision.
Knowing the most common repairs and how to prepare for them helps vehicle owners avoid unexpected costs and keep their car in good working order. That’s where CBI’s extended warranty comes in: it offers tailored protection specifically designed for Tesla and EV drivers in Canada and the United States. It helps address issues that may arise with Tesla vehicles, within the limits of the coverage provided.
Introduction to Tesla Repairs
As a leader in the electric vehicle market, Tesla has set the standard for innovation and quality in the automotive world. However, even the most advanced vehicles require regular maintenance and occasional repairs to stay in top shape. Tesla repairs are often more complex than those for traditional vehicles, involving specialized tools, software, and expertise.
In Canada, Tesla Service Centers are equipped to handle these needs, but costs can rise, especially once the original warranty expires. For drivers who want extra protection, EV-specific coverage options exist to help reduce expenses and keep their Tesla running smoothly.
Being well informed and anticipating maintenance needs not only extends the life of the vehicle but also ensures a smooth and reassuring driving experience for years to come.
Did you know?
Between 65% and 80% of major or costly repairs (excluding basic maintenance) occur after Tesla’s original warranty period, which covers 4 years or 80,000 km, whichever comes first.
Why it matters: repairs do not occur evenly over time. They increase after the 4th year, with a peak observed between the 6th and 7th year. This means the longer you keep your Tesla, the more you are exposed to unexpected expenses.
| Component | Typical issue | Estimated cost (out of warranty) |
| Suspension | Noises, sagging, control arm replacement | $1,500 to $3,000 |
| MCU / Touchscreen | Freezing, rebooting, faulty eMMC memory | $2,000 to $3,500 |
| Air conditioning / OBC (on-board charger) | Internal charger failure, loss of cooling | $1,000 to $2,500 |
1. Touchscreen and MCU Issues
Among the most common issues for Tesla owners, failures of the touchscreen and the MCU are significant. These systems sit at the heart of the driving experience: they handle navigation, climate control, software updates, and multimedia functions. Over time, you may notice poor responsiveness, slowdowns, or even a complete screen freeze.
What our coverage includes for this category:
- Touchscreens and/or video entertainment displays and their control module
- DVD player and/or Blu-ray player
- CD player and changer
- Bluetooth assembly, including the microphone, hands-free phone controls, and voice command controls
- Cameras and/or front ultrasonic sensors, collision warning sensors, and parking assist systems
- Navigation system, including the console panel
- GPS navigation system updates and programming when the system assembly must be replaced and the replacement is authorized
How CBI helps:
CBI’s extended warranties cover touchscreens, control modules, and multimedia systems. If your MCU needs replacement or service, you’re protected from unexpected expenses.
2. High-voltage battery: repairs in case of defect
The high-voltage battery is at the heart of every Tesla. Battery replacement or repair is among the most expensive interventions.
Complementary battery coverage
- Covers inspection costs, replacement or reconditioning, as well as any required cleaning of one or more defective cells in the HV or lithium-ion battery.
- Limits: coverage up to 1 year or 20,000 km after the original manufacturer’s warranty expires, provided eligibility criteria are met.
- Scope: applies in the event of a confirmed malfunction of one or more defective cells.
- Documentation: the vehicle’s maintenance history must be provided with the contract at the time of sale and with any claim.
How CBI helps
CBI’s extended warranty includes complementary coverage for the high-voltage battery to reduce unexpected expenses in the event of a defect and extend peace of mind beyond the manufacturer’s warranty.

3. Suspension Issues
Tesla vehicles, especially older Model S and Model X units, are known to encounter suspension-related problems. Issues like wear on control arms or air suspension systems can arise after years of use or frequent driving on rough roads.
How CBI Helps:
Suspension components, including air suspension compressors, control arms, stabilizer bars, and bushings, are covered under CBI’s warranty. That means repairs and replacements for these common issues are handled by authorized experts with no unexpected bills.
4. Charging Port Problems
The charging port is critical for keeping your Tesla powered up. Some owners report issues with the port not recognizing chargers or locking mechanisms failing, particularly in colder climates.
How CBI helps:
CBI covers the charging port installed by the manufacturer and the essential electronics directly tied to its operation, as specified in the contract. The result is more peace of mind every time you plug in.

5. Autopilot and sensor maintenance
Tesla’s Autopilot and Full Self-Driving (FSD) features rely on a network of sensors and cameras. Calibration issues, sensor malfunctions, or software problems can disrupt these advanced systems.
How CBI helps:
- CBI covers cameras and sensors originally installed by the manufacturer when a defect is confirmed, according to the terms of the contract.
- Calibration required following a covered replacement is included when necessary to return the system to service.
- Excluded: software updates, software adjustments, feature activations, and subscriptions related to driver-assistance systems.

Repair Cost Considerations
When it comes to repairing a Tesla, costs can vary significantly depending on the type of repair and the specific model. For example, replacing a battery can be one of the most expensive repairs, with costs ranging from $5,000 to over $10,000 per repair, depending on the age and model of the vehicle.
While Tesla’s factory warranties may cover some of these expenses early on, those protections eventually run out. This is where a provider like CBI becomes invaluable. CBI offers extended warranty plans that are designed to pick up where the original coverage leaves off. These plans include key components like the high-voltage battery, electronics, and suspension systems.
By securing extended coverage with CBI, Tesla owners can avoid major out-of-pocket expenses and continue driving with confidence. Factoring in extended protection early can save money, reduce financial stress, and help ensure the best ownership experience possible.
Insurance and Repair
Beyond warranty coverage, it is important for Tesla owners to consider their auto insurance options to ensure full protection. A strong insurance policy can help cover repair costs related to accidents, theft, or unforeseen events, adding an additional layer of financial security for your electric vehicle.
However, not all insurance policies offer the same level of support. Some may have limitations on approved repair facilities or may not be tailored to the specific needs of electric vehicles. This is why it is essential to choose both an insurer and a warranty provider that understand the unique requirements of EV ownership.
CBI’s extended warranty fills a critical gap by covering key Tesla components that may fall outside standard insurance or manufacturer coverage. With access to expert repair networks and protection for parts such as the charging socket, electronic systems, and high-voltage battery, CBI ensures your vehicle receives the specialized care it needs.
In Canada, where repair costs and regional factors can increase the burden on drivers, having the right combination of auto insurance and extended warranty protection is key. With CBI by your side, you can drive with confidence, knowing you are prepared for unexpected repairs and long-term vehicle care.
Additional Protection Benefits with CBI
Tesla owners face high repair costs not only because of the technology involved but also because of the limited number of shops qualified to work on these vehicles. CBI understands this reality and offers a suite of benefits that go beyond part coverage:
- Unlimited mileage for the duration of your plan
- Roadside assistance 24/7, including towing up to 75 km and lock-out service
- Rental car reimbursement up to $30/day for 7 days
- Lodging coverage if breakdowns occur more than 300 km from home
- Coverage for AVN systems, adaptive suspension, heated seats, USB sockets, and more
Why CBI’s Extended Warranty Is Essential for Tesla Owners
Tesla repairs can be significantly more expensive compared to traditional vehicles due to the specialized parts and expertise required. CBI’s extended warranty is designed specifically for Tesla and other EV owners, offering comprehensive protection for high-cost components, unlimited mileage, and access to expert repair services.
CBI is not just another warranty provider. With over 34 years of industry experience through Avantage Plus, CBI offers Tesla drivers:
- EV-specific plans built with advanced components and repair costs in mind
- Flexible terms up to five years
- Coverage across Canada and the United States
- Transferable warranties that add value when reselling your vehicle
Dedicated claims support and access to pre-approved authorized repair facilities
With roadside assistance included, you are also covered in case of unexpected breakdowns. CBI provides the peace of mind you need to fully enjoy the Tesla ownership experience.
As EV technology advances, so does the complexity and cost of maintaining it. CBI’s extended warranty helps you manage that complexity with expert care and reliable service.
Protect Your Tesla Today
Understanding common Tesla repairs is an important part of vehicle ownership, but preparation is key. CBI’s extended warranty ensures that you are always ready to handle any issue, from minor inconveniences to major repairs.
Contact us today to learn more about our plans and discover how CBI can help you protect your Tesla and your wallet.
Looking forward to assisting you!
Serge Demers
and the CBI & Finance team
1(855)-217-2774




